Search results for "Robotic NDT"
showing 7 items of 7 documents
Robotic geometric and volumetric inspection of high value and large scale aircraft wings
2019
Increased demands in performance and production rates require a radical new approach to the design and manufacturing of aircraft wings. Performance of modern robotic manipulators has enabled research and development of fast automated non-destructive testing (NDT) systems for complex geometries. This paper presents recent outcomes of work aimed at removing the bottleneck due to data acquisition rates, to fully exploit the scanning speed of modern 6-DoF manipulators. The geometric assessment of the parts is carried out with a robotised dynamic laser scanner encoded through an absolute laser tracker. This method allows scanning speeds up to 330mm/s at 1mm pitch. State of the art ultrasonic ins…
Fast ultrasonic phased array inspection of complex geometries delivered through robotic manipulators and high speed data acquisition instrumentation
2016
Performance of modern robotic manipulators has enabled research and development of fast automated non-destructive testing (NDT) systems for complex geometries. This paper presents recent outcomes of work aimed at removing the bottleneck due to data acquisition rates, to fully exploit the scanning speed of modern 6-DoF manipulators. State of the art ultrasonic instrumentation has been integrated into a large robot cell to enable fast data acquisition, high scan resolutions and accurate positional encoding. A fibre optic connection between the ultrasonic instrument and the server computer enables data transfer rates up to 1.6GB/s. Multiple data collection methods are compared. Performance of …
Robotic path planning for non-destructive testing through RoboNDT
2015
The requirement to increase inspection speeds for non-destructive testing (NDT) is common to many manufacturers. The prevalence of complex curved surfaces in modern products provides motivation for the use of 6 axis robots in these inspections. The techniques and issues associated with conventional manual inspection techniques and automated systems for the inspection of large complex surfaces were reviewed. This paper presents a new MATLAB based software solution (RoboNDT), aiming to fulfil the requirements of robotized NDT inspection. RoboNDT enables flexible trajectory path planning to be accomplished for the inspection of complex curved surfaces. This newly developed software is capable …
Enabling robotic adaptive behaviour capabilities for new industry 4.0 automated quality inspection paradigms
2020
The seamless integration of industrial robotic arms with server computers, sensors and actuators can revolutionise the way in which automated non-destructive testing (NDT) is performed and conceived. Achieving effective integration and realising the full potential of robotic systems presents significant challenges, since robots, sensors and end-effector tools are often not necessarily designed to be put together and form a holistic system. This paper presents recent breakthroughs, opening up new scenarios for the inspection of product quality in advanced manufacturing. Many years of research have brought to software platforms the ability to integrate external data acquisition instrumentatio…
Robotic non-destructive inspection
2012
Automation of non-destructive testing (NDT) of engineering components and structures represents one of the strategic objectives of many industries. It enables increases in accuracy, precision and speed of inspection while reducing production time and associated labour costs in contrast to manual inspection. The use of robots can provide additional flexibility and autonomy to automated NDT. Automated robotic inspection can be beneficial in diverse industrial scenarios ranging from integration of NDT into the manufacturing process of components with very complex geometry, such as gears, to periodical in-service overhaul of large structures (for instance, in petrochemical and aerospace industr…
Computer-aided tool path generation for robotic Non-Destructive Inspection
2013
Compared to manual Non-Destructive Testing (NDT) for inspection of engineering components, automated robotic deployment of the same NDT techniques offers an increase in accuracy, precision and speed of inspection while reducing production time and associated labour costs. Traditionally, the robot tool path is either taught or programmed manually. Automation of NDT tool path generation, as presented in this paper, offers further significant time reduction, and an increase in the flexibility of inspection planning compared to manual robot teaching and programming. Moreover, such a solution helps to maintain a controlled probe orientation with respect to the scanned surface, and thus which can…
Adapting robot paths for automated NDT of complex structures using ultrasonic alignment
2019
Automated inspection systems using industrial robots have been available for several years. The IntACom robot inspection system was developed at TWI Wales and utilizes phased array ultrasonic probes to inspect complex geometries, in particular aerospace composite components. To increase inspection speed and accuracy, off-line path planning is employed to define a series of robotic movements following the surface of a component. To minimize influences of refraction at the component interface and effects of anisotropy, the ultrasonic probe must be kept perpendicular to the surface throughout the inspection. Deviations between the actual component and computer model used for path-planning resu…